SECTION 303-12: Intake Air Distribution and Filtering
2014 Mustang Workshop Manual
REMOVAL AND INSTALLATION
Procedure revision date: 01/07/2013

Charge Air Cooler


Material
Item Specification
Motorcraft® Specialty Orange Engine Coolant
VC-3-B (US); CVC-3-B (Canada) 		WSS-M97B44-D
Threadlock and Sealer
TA-25 		WSK-M2G351-A5


Item Part Number Description
1 N807071 Charge Air Cooler (CAC) coolant tube assembly bolt (4 required)
2 9H308 CAC coolant tube assembly
3 9L438 CAC coolant tube assembly gasket
4 W704682 Lower intake manifold cover bolt (13 required)
5 9424B Lower intake manifold cover
6 9E436 Lower intake manifold cover gasket
7 N802927 CAC tube O-ring seals (4 required)
8 9L442 CAC coolant connector tube (2 required)
9 N605892 CAC bolt (10 required)
10 6K775 CAC
11 6K808 CAC rail support (2 required)
12 6F066 Supercharger (SC)

Removal

  1. Remove the intake manifold. For additional information, refer to Section 303-01C .
  1. Remove the 4 bolts and the Charge Air Cooler (CAC) coolant tube assembly.
  1. Remove the 2 CAC coolant connector tubes and the 4 O-ring seals.
  1. Remove the 13 bolts and the lower intake manifold cover and gasket.
  1. Remove the 10 bolts, the 2 CAC rail supports and the CAC .

Installation

  1. NOTE: Apply threadlock and sealer to the CAC bolts prior to installation.

    Position the CAC and install the support rails and bolts.

  1. NOTE: Inspect the lower intake manifold cover gasket. Install a new gasket if necessary.

    Position the gasket and the lower intake manifold cover, and install the bolts.
  1. Apply clean engine coolant to the new CAC coolant connector tube O-ring seals, and install them on the CAC coolant connector tubes.
  1. Install the CAC coolant connector tubes.

  1. NOTE: Inspect the CAC coolant tube assembly and gasket. Install a new gasket if necessary.

    Position the gasket and the CAC coolant tube assembly, and install the bolts.
  1. Install the intake manifold. For additional information, refer to Section 303-01C .