SECTION 308-03A: Manual Transaxle/Transmission — MT82 Getrag 6-Speed
2014 Mustang Workshop Manual
IN-VEHICLE REPAIR
Procedure revision date: 01/07/2013

Output Shaft Seal


Special Tool(s)
2 or 3 Jaw Puller
205-D027 (D80L-1013-A) or equivalent
Handle
205-153 (T80T-4000-W)
Holding Tool, Drive Pinion Flange
205-478
Holding Tool, Rear Flange
308-807
Installer, Rear Flange
308-808
Installer, Rear Seal
308-811
Installer, Synchro Gear Pack
308-809
Step Plate
205-D013 (D80L-630-2) or equivalent

Material
Item Specification
Motorcraft® Threadlock 262
TA-26 		WSK-M2G351-A6


Item Part Number Description
1 W505466 Transmission crossmember bolts (4 required)
2 W506146 Transmission support insulator bolts (3 required)
3 6068 Transmission support insulator
4 N506434 Center bearing bolts (2 required)
5 W710432 Driveshaft center bearing spacers (2 required)
6 4K145 Driveshaft assembly
7 N800594 Driveshaft flange bolts (4 required)
8 7J090 Output shaft flange bolt
9 4K177 Output shaft flange
10 7052 Output shaft seal

Removal

All vehicles

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .
  1. Support the transmission with a suitable transmission jack.
  1. Remove the 4 transmission crossmember bolts and the 3 transmission support insulator bolts and remove transmission support insulator and crossmember.

Vehicles equipped with a 5.0L (4V) engine

  1. NOTE: The driveshaft center bearing is spaced from the body by 2 washers that will fall off of the bearing when the bolts are removed.

    Remove and discard the 2 driveshaft center bearing bolts and position the driveshaft aside.

All vehicles

  1. Index mark the driveshaft flange to the output shaft flange, remove and discard the 4 bolts and position the driveshaft aside.
  1. Remove the output shaft flange bolt.
  1. Using the 2 or 3 Jaw Puller and the Step Plate, remove the output shaft flange.
  1. Using a suitable tool, remove and discard the output shaft seal.

Installation

All vehicles

  1. Assemble the Handle and the Rear Seal Installer and install a new seal on the Rear Seal Installer.
  1. Using the Handle and the Rear Seal Installer, install a new seal.
  1. Using the Synchro Gear Pack Installer and the Rear Flange Installer, install the output shaft flange.
  1. Install the Drive Pinion Flange Holding Tool and the Rear Flange Holding Tool on the output shaft flange. Clean the threads on the output shaft bolt and apply one dot of Threadlock 262 to the lower end of the output shaft bolt threads. Using the Drive Pinion Flange Holding Tool and the Rear Flange Holding Tool, install the output shaft flange bolt. Tighten the output shaft flange bolt in 3 stages.
  1. Align the index marks made during removal on the driveshaft flange to the output shaft flange and install 4 new driveshaft flange bolts.

Vehicles equipped with a 5.0L (4V) engine

  1. NOTE: The center bearing spacers must be installed between the body and the center bearing bracket.

    Install the 2 driveshaft center bearing spacers on the center bearing, position the driveshaft in place and install 2 new driveshaft center bearing bolts.

All vehicles

  1. Position the transmission support insulator and crossmember in place, install the 3 transmission support insulator bolts and install the 4 transmission crossmember bolts.
    1. Tighten to 103 Nm (76 lb-ft).
    1. Tighten to 63 Nm (46 lb-ft).