2014 Mustang Workshop Manual

SECTION 308-03B: Manual Transaxle/Transmission — TR6060	2014 Mustang Workshop Manual
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES	Procedure revision date: 01/07/2013

Transmission Case

Special Tool(s)
	Handle 205-D055 (D81L-4000-A)
	Installer, Bearing Cup 204-080 (T83P-1104-AH1)
	Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y)

Material
Item	Specification
MERCON® V Automatic Transmission Fluid XT-5-QM (or XT-5-QMC) (US); CXT-5-LM12 (Canada)	MERCON® V
Thread Sealant with PTFE TA-24	WSK-M2G350-A2

Item	Part Number	Description
1	6392	Clutch housing
2	7005	Transmission main case
3	—	Snap ring
4	—	Oil pump drive gear
5	—	Oil pump gear
6	—	Plug
7	—	Spring
8	—	Check ball
9	—	Cooler line fitting
10	7234B	Shift detent
11	—	Shift guide plate bolt (2 required)
12	7F476	Shift guide plate
13	15520	Reverse lamp switch
14	—	Cooler line fitting
8	7025	Countershaft bearing cup
7	7025	Output shaft bearing cup

Disassembly

Remove the snap ring from the clutch housing.

Remove the oil pump drive gear.

Remove the oil pump gear.
- Inspect the pump gears, faces, gear teeth and mating surfaces for damage or scoring. Install a new pump as necessary.

Remove the oil pump spring and check ball.

Remove the cooler line fitting.

Remove the shift detent from the transmission main case.

Remove the 2 shift guide plate bolts and the shift guide plate.
- Inspect the shift guide plate for wear or damage. Install a new shift guide plate as necessary.

Remove the reverse lamp switch.

Remove the cooler line fitting.

Inspect the countershaft and output shaft bearing cups for wear or damage. Install new components as necessary.

If necessary, Use a brass drift to remove the countershaft and output shaft bearing cups by tapping alternately on opposite sides of the bearing cups.

Clean the transmission main case and clutch housing with solvent and dry with compressed air. Inspect the transmission main case and clutch housing for cracks.
- If the transmission main case or clutch housing is cracked, install a new component as necessary.

NOTE: Do not remove the magnets.
Clean the transmission main case magnets.

Assembly

NOTE: If a new countershaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.
Using the Bearing Cup Installer with Handle, install the countershaft bearing cup.

NOTE: If a new mainshaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.
Using the Rear Axle Oil Seal Installer with Handle, install the output shaft bearing cup.

Apply thread sealant to the threads and install the cooler line fitting.
- Tighten to 22 Nm ( 16 lb-ft).

Apply thread sealant to the threads and install the reverse lamp switch.
- Tighten to 27 Nm (20 lb-ft).

Install the shift guide plate and the 2 shift guide plate bolts.
- Tighten to 22 Nm (16 lb-ft).

Apply thread sealant to the threads and install the shift detent into the transmission main case.
- Tighten to 40 Nm (30 lb-ft).

Apply thread sealant to the threads and install the cooler line fitting.
- Tighten to 22 Nm (16 lb-ft).

Install the oil pump check ball and spring.
- Tighten to 18 Nm (13 lb-ft).

NOTE: Lubricate the oil pump gear with clean transmission fluid.
Install the oil pump gear.

NOTE: Lubricate the oil pump drive gear with clean transmission fluid.
Install the oil pump drive gear.

Install the snap ring into the clutch housing.