SECTION 206-00: Brake System — General Information
2014 Mustang Workshop Manual
DIAGNOSIS AND TESTING
Procedure revision date: 01/07/2013

Symptom Chart

 

Symptom Chart — Brake System

 
Symptom Chart — Brake System
Condition Possible Sources Action
  • The red brake warning indicator and the yellow ABS warning indicator are illuminated
  • DTCs in the ABS module
  • The red brake warning indicator is always/never on
  • Brake fluid level switch
  • Parking brake switch
  • Wiring, terminals or connectors
  • Instrument Cluster (IC)
  • Smart Junction Box (SJB)
  • Vehicle pulls or drifts during braking
  • Brake calipers and/or guide pins
  • Brake flexible hose
  • Brake pads
  • Brake discs
    • Tires
      • Suspension component(s) and/or wheel alignment
      • Brake pedal goes down fast or eases down slowly
      • Brake fluid leaks and/or air in the system
      • INSPECT the system for leaks. REPAIR as necessary. BLEED the system. REFER to Brake System Bleeding in this section.
        • Brake master cylinder
        • CARRY OUT the Brake Master Cylinder — Bypass Condition Component Test in this section.
          • Hydraulic Control Unit (HCU)
          • Brakes lock up under light brake pedal force
          • Brake pads
          • Brake flexible hose
          • Brake disc
          • Brake calipers and/or guide pins
            • ABS
            • Excessive brake pedal travel (low/spongy pedal)
            • Brake fluid leaks and/or air in the system
            • INSPECT the system for leaks. REPAIR as necessary. BLEED the system. REFER to Brake System Bleeding in this section.
              • Brake master cylinder
              • CARRY OUT the Brake Master Cylinder — Bypass Condition Component Test in this section.
                • Brake calipers and/or guide pins
                  • Brake flexible hose
                  • Erratic brake pedal travel
                  • Brake pedal
                  • INSPECT the brake pedal for binding, obstructions and correct connection to booster rod. REPAIR as necessary. CHECK the brake pedal fasteners for correct torque. REFER to Specifications in Section 206-06 .
                    • ABS
                    • Brake drag
                    • Parking brake component
                      • Brake caliper and/or guide pins
                      • Brake flexible hose
                        • Brake booster
                        • Brake master cylinder
                        • CARRY OUT the Brake Master Cylinder — Compensator Port Component Test in this section.
                          • HCU
                            • Stoplamp switch
                            • VERIFY correct installation of the stoplamp switch. REFER to Section 417-01 .
                            • Excessive brake pedal effort
                            • Insufficient vacuum for brake booster operation
                            • Brake booster manifold vacuum hose
                            • Brake booster
                            • Brake booster check valve
                            • CARRY OUT the Brake Booster Component Test in this section.
                              • Brake pads
                               

                              Symptom Chart — NVH

                               
                              Symptom Chart — NVH

                              NOTE: NVH symptoms should be identified using the diagnostic tools that are available. For a list of these tools, an explanation of their uses and a glossary of common terms, refer to Section 100-04 . Since it is possible any one of multiple systems may be the cause of a symptom, it may be necessary to use a process of elimination type of diagnostic approach to pinpoint the responsible system. If this is not the causal system for the symptom, refer back to Section 100-04 for the next likely system and continue diagnosis.

                              Condition Possible Sources Action
                              • Vibration when the brakes are applied
                              • Brake disc(s)
                              • Suspension components
                              • Brake vibration/shudder — occurs when the brake pedal is released
                              • Brake drag
                              • Rattling noise
                              • Caliper guide pins or guide pin bolts
                                • Missing or damaged anti-rattle clips or springs
                                • CHECK the brake pads for missing clips or broken springs. INSTALL new components as necessary. REFER to Section 206-03 for front disc brakes or Section 206-04 for rear disc brakes.
                                  • Loose brake disc shield
                                  • Squealing noise — occurs on first (morning) brake application
                                  • Brake pads
                                  • Acceptable condition. Caused by humidity and low brake pad temperature.
                                  • Squealing noise — a continuous squeal
                                  • Brake pads
                                  • Squealing noise — an intermittent squeal
                                  • Brake pads
                                  • Acceptable condition. Caused by cold, heat, water, mud or snow.
                                  • Groaning noise — occurs at low speeds with brake lightly applied (creeping)
                                  • Brake pads
                                  • Acceptable condition.
                                  • Grinding/moaning noise — continuous
                                  • Brake pads
                                  • Brake disc
                                  • INSPECT the brake pads, brake discs and attaching hardware for damage. VERIFY brake components are within specifications. REFER to Brake System Inspection in this section.