Headlamp Adjustment

Special Tool(s)

Vision 100 Headlamp Aimer 196-00005 or equivalent

Headlamp Aiming

NOTE: For the headlamp adjustment screw location, refer to Headlamp Assembly in this section.

NOTE: Horizontal aim is not adjustable for VOL or VOR headlamps.

NOTE: Consult your state vehicle inspection manual for recommended tolerance ranges for visual aiming.

1. The headlamp aiming procedure depends on what type of beam pattern the headlamp is equipped with. Vehicles come equipped with visually optically aligned left (VOL) or visually optically aligned right (VOR) headlamps. To identify the headlamp beam pattern, look on the headlamp lens. Molded in small letters on the headlamp lens is one of the following:
   • VOL and SAE
   • VOR and SAE

2. Once the headlamp beam pattern is identified, aim the headlamps using one of the following methods as applicable.
   • Photometric aimers can aim VOL- and VOR- headlamps. This is the preferred method of headlamp aiming.
   • Visual or screen method aiming can be used to aim VOL- and VOR- headlamps.
   • Mechanical aimers cannot be used with VOR- or VOL-type headlamps. Aerodynamic lamps that can be aimed mechanically have 3 nibs molded into the lens of the lamp.

Photometric Aiming

1. For the photometric aiming procedure, refer to the appropriate photometric headlamp aimer instruction manual.

Screen Method Aiming

All headlamp types

1. Before starting headlamp adjustment:
   • check that the vehicle is on level ground.
   • check the tire inflation.
   • check that no other load is in the vehicle other than a half tank of fuel.
   • check that the headlamps are clean.
   • check for correct headlamp operation.
   • if the vehicle is equipped with air suspension, make sure that the switch is on.

2. NOTE: The vertical wall or screen must be a minimum of 2.4 m (8 ft) wide.

   Park the vehicle on a level surface approximately 7.6 m (25 ft) from the vertical wall or screen directly in front of it.

3. NOTE: The center of the lamp is marked either on the lens (circle, crosshair or other mark) or on the bulb shield internal to the lamp (crosshair or other mark).

   Mark a horizontal reference line on the vertical wall or screen.
   1. Measure the center of the headlamp height to ground and record the measurement.
   2. Make a 2.4 m (8 ft) horizontal mark (using masking tape) on the vertical wall or screen at the same distance from the ground as previously recorded.

4. NOTE: This procedure should be done in a dark environment to effectively see the headlamp beam pattern.

   Turn on the low beam headlamps to illuminate the wall or screen and open the hood.

5. On the wall or screen, locate the high intensity area of the beam pattern.

VOR-type headlamps

6. NOTE: The appearance of the VOR beam pattern may vary between vehicles.

   Identify at the top edge of this high intensity area a distinct horizontal cutoff in the beam pattern. If the top edge of this cutoff is not even with the horizontal reference line, the headlamp beam needs to be adjusted using the headlamp adjusting screw.

VOL-type headlamps

7. For VOL-type headlamps, there is a distinct cutoff in the left portion of the beam pattern. The edge of this cutoff should be positioned 50.2 mm (2 in) below the horizontal reference line. Adjust the headlamp as necessary using the headlamp adjusting screw.
   1. Horizontal reference line.
   2. Top edge of the beam pattern.
   3. High intensity zone.